What are Solid PCD Tools?

PCD is short for polycrystalline diamond. Polycrystalline diamond is a synthetically produced diamond material whose hardness is very close to that of a monocrystalline diamond. Its high hardness allows solid PCD tools to machine and withstands particularly abrasive materials.

Diamond particles are sintered with metal binders at extremely high temperatures and pressures. Solid PCD tools are one of the hardest and most wear-resistant materials used in cutting tools today.

 

Precision Tools for Sale - Benefits of Solid PCD Tools

PCD becomes an excellent choice for high-volume production facilities and small shops because the return on investment will be quick due to more efficient workflow, fewer tool changes, and reduced cycle times. Solid PCD Tools offer tighter tolerances while providing high-quality surface finishes.

Solid PCD Tools are suitable for machining glass, ceramics, sapphire, titanium, aluminum, graphite, CPF, etc.


Precision Tools Manufacturers & Machine Tool Manufacturers

Depending on the surface finish, lifetime, material being cut, and depth of cut required, different PCDs are used. Conprofe is your supplier of choice for polycrystalline diamond tools.

Conprofe is committed to promoting energy-saving and high-efficiency machining through technological innovation. Conprofe's product and service range includes high-efficiency precision tools and components, key components for high-end equipment, ultrasonic green machining technology (3 axis vertical machining centre, ultrasonic 5 axis machining centre), and robot automation, which are widely used in 3C, automotive, medical and aviation industries.


For more information and to inquire about purchasing precision tools and components for your store, please contact precision tools manufacturers - Conprofe.

Solid PCD Tools

Highlights

Tool life +400% vs. inported coated tools

Minimum flute width of 0.01mm ensured by patented flute design

Tool contour accuracy controlled within 3 μm

Best fit for machining glass, ceramic, sapphire, Titanium alloy, Aluminum alloy, graphite, CPF, etc.

Provide specific customized solutions

Product Series

Solid PCD Micro-Edge Flat End Mill

Solid PCD Micro-Edge Flat End Mill

Solid PCD Micro-Edge Ball End Mill

Solid PCD Micro-Edge Bull Nose End Mills

Solid PCD Micro-Edge Ball End Mill With Corner Radius

Solid PCD Tools

Technical Data

Product Name Solid PCD Micro-Edge Ball End Mill Solid PCD Micro-Edge Flat End Mill Solid PCD Micro-Edge Flat End Mill Solid PCD Micro-Edge Ball End Mill With Corner Radius Solid PCD Micro-Edge Bull Nose End Mills
Item No. D3xR1.5x2.5x6.5x45LxD6-20F D10x2.5x45LxD8-36F D3x2.5x45LxD6-20F D2xR4xR0.3x1.2x45LxD4-16F D3xR0.1x2.5x45LxD6-20F
Overall Length (mm)  45 45 45 45 45
Flute Length (mm)  2.5 2.5 2.5 1.2 2.5
Diameter (mm)  3 10 3 2 3
Corner Radius (mm)  1.5 - - 4/0.3 0.1
Shank Diameter (mm)  6 8 6 4 6
No. of Flutes  - 36 20 16 20
Flute Material  - Solid PCD Solid PCD Solid PCD Solid PCD
Body Material  - Carbide Carbide Carbide Carbide
Net Weight (kg)  - 0.015 - 0.006 0.016