Ultrasonic Brittle & Metal Machining Center | Ultrasonic CNC Machine

Conprofe Ultrasonic High-efficiency Precision Milling Machining Center is a high-speed, high-precision CNC machine tool. The whole machine tool is made of cast iron material with excellent shock absorption performance. The vibration suppression performance is stable and reliable.

Overview

With ISO-20/HSK-E25/HSK-E32/HSK-E40/HSK-A63 tool holders, it can meet the machining needs of parts of different sizes.

It has outstanding small tool machining ability, suitable for small metal parts machining.

Adopting ultrasonic technology with independent intellectual property rights, it can machine hard and brittle materials (ceramics, sapphire, glass, carbon fiber composite materials, etc.) and difficult-to-machine materials to obtain better surface quality, longer tool life, and higher machining efficiency.

Highlights

Efficient processing of metals, hard & brittle materials

Cutting force down by 50%

Cutting heat down by 30%

Sub-surface damage reduced by 40%

Tool life improved by 3~10 times

Efficiency significantly increased by reducing C/T and polishing

Parameters Unit Mechanical Spindle Electrical Spindle
X/Y/Z Axis Travel mm 500 x 400 x 360 mm 500 x 400 x 360 mm
Spindle Speed rpm 24,000 rpm 30,000 rpm
Spindle Torque (Rated / Max.) N•m 11.0 N•m 10.95 N•m
Spindle Power (Rated / Max.) kW 5.7 kW 7.5 kW
Worktable Dimensions mm 650×400 mm 650×400 mm
Worktable Max. Load kg 250 kg 250 kg
T-slot (No.-Width x Distance) mm 3-14×125 mm 3-14×125 mm
X/Y/Z Axis Rapid Speed m/min 48/48/36 m/min. 48/48/36 m/min.
Tool Magazine Capacity pcs 26 pcs (optional 21/30/36) 26 pcs(optional 21/30/36)
Spindle Taper   BT-30 BT-30
Max. Tool Weight kg 3 kg 3 kg
Tool Diameter (Standard / Max.) mm 60/80  mm 60/80  mm
Max. Tool Length mm 200 mm 200 mm

Key Components

Ultrasonic integrated into HSK 40E spindle

Tool magazine with 13 positions

Siemens 828D 280 system

Laser tool checker with ultrasonic amplitude measurement

Precision screw guide

Coolant system

Centralized automatic lubrication system

Spindle cooling system

Optional Components

High precision grating ruler

High precision 3D probe

Subminiature 4th/5th Axis

Centrifugal filter system

Oil mist collector

Touch probe for tool setting

Industry application 3C Consumer electronics
Machined Part Arrow keys of video game controller
Workpiece material Alumina ceramics
Machine tool UHB-400
Cutting tool Solid PCD micro-edge mill
Tool specifications D6xR0.5x4x45LxD6x50F
Machining result Overall contour surface machining, smooth surface without tool marks
Industry application Aerospace
Machined Part Composite carbon fiber
Workpiece material Carbon fiber composite material
Machine tool UHB-400
Cutting tool Solid PCD micro-edge mill
Tool specifications Ф4-20F
Machining result Burr is significantly reduced, without lamination and scorching phenomenon
Industry application 3C Consumer Electronics
Machined Part Smart watch case
Workpiece material Ceramics
Machine tool UHB-400
Cutting tool Diamond electroplated grinding head
Tool specifications Ф2xR0.2
Machining result Without any cracks, tool markson the surface