Ultrasonic machining is a non-traditional machining process， and it can produce parts with high precision that are made of hard and brittle materials which are often difficult to machine. This process is used in many industries to remove metal due to its lower cost, no heat generation, and effective machining.
The Cnc Milling Machine Metal has been widely used for machining of hard and brittle materials due to the advantages of low cutting force, high machining accuracy, and high surface integrity. Conprofe Ultrasonic High-precision Machining Center is a high-speed, high-precision CNC machine tool. The whole machine tool is made of cast iron material with excellent shock absorption performance. The vibration suppression performance is stable and reliable.
Conprofe Ultrasonic High-precision Machining Center is a high-speed, high-precision CNC machine tool. The whole machine tool is made of cast iron material with excellent shock absorption performance. The vibration suppression performance is stable and reliable.
Intelligent Ultrasonic machining system developed by Conprofe to tackle the challenges in machining hard-to-cut materials
Supercritical Carbon Dioxide (ScCO2) Cryogenic Through-Spindle Cooling System and MQL Cooling System available for clean machining
Two kinds of screw guide protection available to meet machining needs of hard-brittle materials and metal materials
Single tool magazine / extended tool magazine / 40T chain-type tool magazine available
High-precision machining with positioning accuracy of 3μm and repeatability of 2μm
With loading and unloading at front door and operation at side door, the operator position is close to the machining area for easy operation
Equipped with auger chip conveyor for smooth and thorough chip removal
Efficient processing of metals, hard & brittle materials
Cutting force down by 50%
Cutting heat down by 30%
Sub-surface damage reduced by 40%
Tool life improved by 3~10 times
Efficiency significantly increased by reducing C/T and polishing
|
Item |
Unit |
ULM-400A | B | C |
ULM-500A | B |
ULM-600A | B | C |
|
Travel |
||||
|
X/Y/Z-Axis Travel |
mm |
400×400×150 |
500×400×300 |
600×500×300 |
|
Spindle Nose to Table |
mm |
210-360 | 215-365 | 185-335 |
175-475 | 175-475 |
130-430 | 130-430 | 150-450 |
|
Worktable |
||||
|
Dimensions |
mm |
400×400 |
500×400 |
620×560 |
|
Max. Load |
kg |
100 |
200 |
300 |
|
T-Slot (No.×Width×Distance) |
pcs×mm×mm |
5×12×80 |
4×12×100 |
7×12×80 |
|
Spindle |
||||
|
Diameter |
mm |
Φ80 | Φ80 | Φ100 |
Φ100 | Φ120 |
Φ100 | Φ120 | Φ150 |
|
Max. Speed (Short-Duration) |
rmp |
40,000 | 50,000 | 40,000 |
40,000 | 30,000 |
40,000 | 30,000 | 18,000 |
|
Max. Speed (Long-Duration) |
rmp |
32,000 | 40,000 | 32,000 |
32,000 | 24,000 |
32,000 | 24,000 | 14,400 |
|
Motor Power (Rated) |
kW |
3.7 | 3.7 | 6 |
6 | 7.5 |
6 | 7.5 | Y:15 △:20 |
|
Motor Torque (Rated) |
Nm |
1.17 | 1.7 | 2.7 |
2.7 | 3.4 |
2.7 | 3.4 | Y:39.6 △:24.8 |
|
Spindle Taper |
- |
ISO20 | HSK-E25 | HSK-E32 |
HSK-E32 | HSK-E40 |
HSK-E32 | HSK-E40 | HSK-A63 |
|
Ultrasonic |
- |
Optional |
Optional |
Optional |
|
Feed Rate |
||||
|
X/Y/Z-Axis Rapid Speed |
m/min |
15/15/15 |
15/15/15 |
15/15/15 |
|
X/Y/Z-Axis Max. Feed |
m/min |
10/10/10 |
10/10/10 |
10/10/10 |
|
X/Y/Z-Axis Motor Power |
kW |
0.75/0.75/0.75 |
0.75/0.75/0.75 |
0.75/0.75/0.75 |
|
Accuracy |
||||
|
X/Y/Z-Axis Positioning Accuracy |
mm |
0.005 |
0.005 |
0.005 |
|
X/Y/Z-Axis Repeatability |
mm |
0.003 |
0.003 |
0.003 |
|
Tool Magazine |
||||
|
Tool Holding Capacity |
No. of Tools |
Non-Ultrasonic: 14 | 14 | 11 Ultrasonic: 12 | 13 | 11 |
Non-Ultrasonic: 14 | 12 Ultrasonic: 14 | 12 |
Non-Ultrasonic: 15 | 13 | 9 Ultrasonic: 15 | 13 | 9 |
|
Max. Tool Diameter (Full) |
mm |
60 | 60 | 60 |
90 | 90 |
130 | 140 | 110 |
|
Max. Tool Length |
mm |
75 | 90 | 75 |
90 | 90 |
80 | 80 | 70 |
|
Max. Tool Weight |
kg |
3 |
3 |
3 |
|
Type |
- |
Umbrella Type |
Umbrella Type |
Umbrella Type |
|
Miscellaneous |
||||
|
Power Supply Voltage |
- |
Three/Phase AC, 380V/50Hz |
Three/Phase AC, 380V/50Hz |
Three/Phase AC, 380V/50Hz |
|
Power Capacity |
kVA |
8 | 8 | 10 |
10.5 | 12 |
12 | 14 | 27 |
|
Air Pressure |
MPa |
0.5-0.7 |
0.5-0.7 |
0.5-0.7 |
|
Total Air Consumption |
L/min |
＞100 |
＞100 |
＞100 |
|
Total Weight (incl. Accessories) |
kg |
2,100 |
3,500 |
5,000 |
|
Machine Size (LxWxH) |
mm |
1,245x1,750x2,130 |
1,650x1,880x2,405 |
1,850x2,100x2,395 |
|
Controller |
||||
|
CNC Controller |
- |
HNC-918D (Standard) |
HNC-918D (Standard) |
HNC-918D (Standard) |
|
SIEMENS 828D-280 (Optional) |
SIEMENS 828D-280 (Optional) |
SIEMENS 828D-280 (Optional) |
||
|
Item |
Unit |
ULM-800A | B | C |
ULM-1200A | B | C |
|
|
Travel |
||||
|
X/Y/Z-Axis Travel |
mm |
800×800×350 |
800×1200×350 |
|
|
Spindle Nose to Table |
mm |
150-500 | 150-500 | 150-500 |
150-500 | 150-500 | 145-495 |
|
|
Worktable |
||||
|
Dimensions |
mm |
850×850 |
850×1250 |
|
|
Max. Load |
kg |
1000 |
1000 |
|
|
T-Slot (No.×Width×Distance) |
pcs×mm×mm |
8×18×100 |
8×18×100 |
|
|
Spindle |
||||
|
Diameter |
mm |
Φ100 | Φ120 | Φ150 |
Φ100 | Φ120 | Φ150 |
|
|
Max. Speed (Short-Duration) |
rmp |
40,000 | 30,000 | 18,000 |
40,000 | 30,000 | 18,000 |
|
|
Max. Speed (Long-Duration) |
rmp |
32,000 | 24,000 | 14,400 |
32,000 | 24,000 | 14,400 |
|
|
Motor Power (Rated) |
kW |
6 | 7.5 | Y:15 △:20 |
6 | 7.5 | Y:15 △:20 |
|
|
Motor Torque (Rated) |
Nm |
2.7 | 3.4 | Y:39.6 △:24.8 |
2.7 | 3.4 | Y:39.6 △:24.8 |
|
|
Spindle Taper |
- |
HSK-E32 | HSK-E40 | HSK-A63 |
HSK-E32 | HSK-E40 | HSK-A63 |
|
|
Ultrasonic |
- |
Optional |
Optional |
|
|
Feed Rate |
||||
|
X/Y/Z-Axis Rapid Speed |
m/min |
24/24/24 |
24/24/24 |
|
|
X/Y/Z-Axis Max. Feed |
m/min |
10/10/10 |
10/10/10 |
|
|
X/Y/Z-Axis Motor Power |
kW |
3.1/3.1/3.1 |
3.1/4.3/3.1 |
|
|
Accuracy |
||||
|
X/Y/Z-Axis Positioning Accuracy |
mm |
0.005 |
0.005 |
|
|
X/Y/Z-Axis Repeatability |
mm |
0.003 |
0.003 |
|
|
Tool Magazine |
||||
|
Tool Holding Capacity |
No. of Tools |
Non-Ultrasonic: 25 | 25 | 40 Ultrasonic: 25 | 25 | 20 |
Non-Ultrasonic: 14 | 12 Ultrasonic: 14 | 12 Non-Ultrasonic: 15 | 13 | 9 Ultrasonic: 15 | 13 | 9 |
|
|
Max. Tool Diameter (Full) |
mm |
60 | 60 | 76 |
60 | 60 | 76 |
|
|
Max. Tool Length |
mm |
150 | 150 | 260 |
150 | 150 | 260 |
|
|
Max. Tool Weight |
kg |
5 | 5 | 5 |
5 | 5 | 5 |
|
|
Type |
- |
Disc Type | Disc Type | Chain Type |
Disc Type | Disc Type | Chain Type |
|
|
Miscellaneous |
||||
|
Power Supply Voltage |
- |
Three/Phase AC, 380V/50Hz |
Three/Phase AC, 380V/50Hz |
|
|
Power Capacity |
kVA |
18 | 20 | 33 |
18 | 20 | 33 |
|
|
Air Pressure |
MPa |
0.5-0.7 |
0.5-0.7 |
0.5-0.7 |
|
Total Air Consumption |
L/min |
＞100 |
＞100 |
|
|
Total Weight (incl. Accessories) |
kg |
9,000 |
11,000 |
|
|
Machine Size (LxWxH) |
mm |
2,990x2,935x2,875 |
2,990x3,770x2,900 |
|
|
Controller |
||||
|
CNC Controller |
- |
SIEMENS 828D-280 |
SIEMENS 828D-280 |
|
|
ULM-400A/B/C; ULM-500A/B |
|||
|
Standard Configurations |
Optional Configurations |
||
|
Coolant System |
Blow Gun |
High Precision 3D Probe |
Contact Tool Setter |
|
Centralized Automatic Lubrication System |
LED Work Light |
Oil-Mist Collector |
Ultrasonic Amplitude Measuring Device |
|
Spindle Chiller |
Three-Color Alarm Light |
4/5th Axis Rotary Table |
5-Axis Simultaneous Machining System (with RTCP function) |
|
Handwheel |
Door Safety Interlock |
Automatic Door |
Extended Tool Magazine ETM-14 |
|
Electrical Cabinet Heat Exchanger |
|||
|
ULM-600A/B/C |
|||
|
Standard Configurations |
Optional Configurations |
||
|
Coolant System |
Blow Gun |
High Precision 3D Probe |
Contact Tool Setter |
|
Centralized Automatic Lubrication System |
LED Work Light |
Oil-Mist Collector |
Ultrasonic Amplitude Measuring Device |
|
Spindle Chiller |
Three-Color Alarm Light |
4/5th Axis Rotary Table |
5-Axis Simultaneous Machining System (with RTCP function) |
|
Handwheel |
Door Safety Interlock |
Automatic Door |
Extended Tool Magazine ETM-14 |
|
Electrical Cabinet Heat Exchanger |
|||
|
ULM-800A/B/C; ULM-1200A/B/C |
|||
|
Standard Configurations |
Optional Configurations |
||
|
Coolant System |
Blow Gun |
High Precision 3D Probe |
4/5th Axis Rotary Table |
|
Centralized Automatic Lubrication System |
LED Work Light |
High Precision Linear Encoders |
Automatic Door |
|
Spindle Chiller |
Three-Color Alarm Light |
Oil-Mist Collector |
Contact Tool Setter |
|
Handwheel |
Door Safety Interlock |
||
|
Electrical Cabinet Heat Exchanger |
|||
Aluminum Alloy Colorful Pattern Logo Machining
